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	<title>ISO 9001 Quality Manuals &#187; Best Tools</title>
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	<description>Organisational improvements from our quality management systems.</description>
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		<title>What are the requirements of ISO 9001:2008 Clause 5.6 Management Review?</title>
		<link>http://9001manual.com/blog/74/what-are-the-requirements-of-iso-90012008-clause-5-6-management-review/</link>
		<comments>http://9001manual.com/blog/74/what-are-the-requirements-of-iso-90012008-clause-5-6-management-review/#comments</comments>
		<pubDate>Fri, 14 Aug 2009 06:09:50 +0000</pubDate>
		<dc:creator>Tony</dc:creator>
				<category><![CDATA[ISO 9001 Information]]></category>
		<category><![CDATA[Opportunities for Improvement]]></category>
		<category><![CDATA[Quality Management Systems]]></category>
		<category><![CDATA[Best Tools]]></category>
		<category><![CDATA[Continuous Improvement]]></category>
		<category><![CDATA[Customer Focus]]></category>
		<category><![CDATA[ISO 9001:2008]]></category>
		<category><![CDATA[ISO 9001:2008 Certification]]></category>
		<category><![CDATA[Quality Manual]]></category>

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		<description><![CDATA[Clause 5.6.1 Management Review General
Regular Management reviews should be conducted in order to assess the effectiveness of the Quality Management System and to continually improve. The management review should be a formal analysis and review of the quality policy, quality objectives and quality management system performance which generates plans for corrective action, preventative action or [...]]]></description>
			<content:encoded><![CDATA[<p>Clause 5.6.1 Management Review General</p>
<p>Regular Management reviews should be conducted in order to assess the effectiveness of the <a title="ISO 9001 Quality Manual" href="http://9001manual.com/iso9001qualitymanual.php">Quality Management System</a> and to continually improve. The management review should be a formal analysis and review of the quality policy, quality objectives and quality management system performance which generates plans for corrective action, preventative action or opportunities for improvement all of which should be documented in the management review minutes.</p>
<p>Clause 5.6.2 Management Review Input</p>
<p>The first item on the management review agenda really should be a review of the Quality Policy to confirm it is pertinent to the quality management system and organisation or if any changes are required. Similarly the Quality Objectives should be reviewed and updated as necessary. There should be a review of the Management Structure and any changes and confirmation that there is adequate quality management system resource.</p>
<p>The meeting should cover the minutes and follow-up actions from previous review meetings and confirm actions to improve the quality management system as a result of the review have been completed.</p>
<p>Findings of internal and external <a title="ISO 9001 Quality Manual" href="http://9001manual.com/iso9001qualitymanual.php">quality management system</a> audits should be reviewed and outstanding non-conformances as a result of internal and external quality management system audits discussed. The Management Representative should conduct a trends analysis of the results of internal and external audits to present to the meeting. The management review team should also ensure that internal quality management system audits have been carried out as planned. Adverse trends such as an increased number of non-compliances should be identified and corrective action proposed. The results of third-party quality management system audits should be thoroughly scrutinised as these represent and independent view of the organisation.</p>
<p>The Quality Manager should present a trend analysis of Customer Complaints. This data should compare year on year performance especially when a product or service is seasonal. Volumes should be factored into the complaints analysis and so complaints should be presented taking this into consideration. Complaints are should also be categorise into critical and non-critical. Non-critical and total complaint analysis is useful for trends. Critical complaints should be closely analysed to determine if there is a common cause and if effective corrective action has been taken.</p>
<p>A standard format is to compare complaints per million units sold for each product. Industry standard complaint levels should be used for comparison. Again trends should be identified and if necessary plans for preventative action taken. Complaint analysis should also give an indication of opportunities for improvement of the quality management system. At this stage Safety incidents, recalls or withdrawals should also be reviewed. Corrective Action should have already been taken to deal with the causes of these incidents, the meeting should review the effectiveness of the quality management system in eliminating the cause of the incidents and also consider any common factor to the incidents in order to assess if preventative actions are required to improve the quality management system.</p>
<p>The meeting should review the quality management system Approved Supplier Register. A review of annual supplier performance should be presented normally by the Purchasing Manager. The report should include items such as percentage on time deliveries, percentage order completion, any non-conformances such as damaged deliveries or non-conforming products supplied plus any products rejected or accepted under concession. The report should also recognise exceptional supply performance and added value assistance received from suppliers as this should be factored into the quality management system when renegotiating contracts. Corrective Action plans should be formulated to deal with or change poor performing suppliers. Similarly to Customer Complaints, Supplier complaints should be analysed for trends.</p>
<p>The management review meeting should discuss quality management system process performance and confirm that the correct performance indicators are being monitored. Review and analysis of the quality management system Key Performance Indicator trends should be conducted to see if there is a visible improvement in performance. Sales levels should be one of the quality management system Key Performance Indicators as this will give an indication of company performance in the market place. Also the number and performance of new products successfully launched into the market place should be discussed. Again corrective action, preventative action and opportunities for improvement of the quality management system should be considered from the key performance indicator trend analysis.</p>
<p>The management review should cover the status of corrective and preventive action and compare numbers since the previous review and consider if the quality management system corrective and preventative actions are being completed in a timely fashion.</p>
<p>There should conduct a review of changes within the organisation and how this may have affected resource requirements including infrastructure, work environment, personnel and training requirements. At this stage proposed changes should be discussed and again quality management system resource requirements identified.</p>
<p>Review should also include Environmental performance and incidents,<br />
and Health and Safety performance and accidents</p>
<p>Clause 5.6.3 Management Review Output</p>
<p>The Management Review outputs should include resource requirements corrective and preventative actions identified as a result of analysis of the quality management system review inputs, all of which should be clearly documented in the minutes.</p>
<p>There will also be opportunities for Improvement in <a title="ISO 9001 Quality Manual" href="http://9001manual.com/iso9001qualitymanual.php">quality management system</a> effectiveness including product related customer requirements, change or elimination of non-productive elements, change or elimination of non-productive systems or procedures and supply of resource needed for improvement plans.</p>
<p>The results of the Management Review meetings should be documented in the minutes of the meeting and include a summary of all quality management system review inputs and outputs. The Management Representative should ensure the minutes of the Management Review meeting are distributed and effectively cascaded within the organisation.</p>
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		<item>
		<title>Reducing Complaint levels</title>
		<link>http://9001manual.com/blog/30/reducing-complaint-levels/</link>
		<comments>http://9001manual.com/blog/30/reducing-complaint-levels/#comments</comments>
		<pubDate>Thu, 04 Jun 2009 05:03:38 +0000</pubDate>
		<dc:creator>Tony</dc:creator>
				<category><![CDATA[Opportunities for Improvement]]></category>
		<category><![CDATA[Best Tools]]></category>
		<category><![CDATA[Complaint Data]]></category>
		<category><![CDATA[Complaint Levels]]></category>
		<category><![CDATA[Corrective Action Plans]]></category>
		<category><![CDATA[Product Performance]]></category>
		<category><![CDATA[Product Quality]]></category>

		<guid isPermaLink="false">http://iso9001manual.com/blog/?p=30</guid>
		<description><![CDATA[I have been involved in many projects to improve product quality and reduce food complaint levels. One of the best tools for indicating where action for improvement needs to be applied is by analysing your complaint data appropriately.
Whilst you can identify faults in your factory your customers are your 100% inspection service so respect their [...]]]></description>
			<content:encoded><![CDATA[<p>I have been involved in many projects to improve product quality and reduce food complaint levels. One of the best tools for indicating where action for improvement needs to be applied is by analysing your complaint data appropriately.<br />
Whilst you can identify faults in your factory your customers are your 100% inspection service so respect their feedback. Whilst all of your customers will not complain when they find a problem so you will not capture all of your product faults you will however identify trends.<br />
The first step is to collate all of your complaint data. Your data should then be categorised by product type, complaint type and size. Analysing complaints by numbers alone will not give you a real picture of your performance. What you need to know is the proportion of complaints you are getting for each product. By far the most practical way of doing this is by using the sales volumes to calculate the proportion of complaints you get for each product. Some people use weight or volume such as complaints per tonne or 1000 Litres. My preference is to use complaints per million units.<br />
So you analyse your complaint data product type, complaint type and size per million units. From this data you can easily spot the worst performing product lines.<br />
You should then analyse the results for the worst performing products:<br />
Are they all the same size?<br />
Are they produced on the same filling machine/production line?<br />
Is it the same type of complaint?<br />
The answers to these questions will generate your corrective action plans. If products with the highest complaint levels are all the same size it could be a particular problem with that size of packaging. If it is all the same type of complaint then why are some product lines worse than others? If product from one particular production line is generating the highest number of complaints per million units then there must be a reason for this, it needs investigating. You should compare product performance and if there are significant differences you should ask the question why? At this point complaint trends are useful. For example when I worked with fresh pasteurised milk sour complaints were higher in larger sized containers. The reason for this was not related to the quality of the product but the fact they took longer to consume and spent more time in and out of the fridge. Such products would be targeted for improvement projects as opposed to corrective action to remedy a problem area.<br />
A few words of caution though, your analysis needs to take into consideration the comparative value of the products and the market. People are more likely to complain about higher value products. Also some retail customers are much better at reporting complaints from customers to the extent that I used to get 10 times the complaint levels from one particular retailer compared to another for exactly the same product.<br />
My last tip the more data you analyse the better. In the past I have analysed 3 years worth of data. Why? It gives a year on year performance so you can see if things have been improving or deteriorating and also it shows any effects of seasonality. For example it is not reasonable to compare summer levels of “off” complaints on a fresh product with winter levels. This is why in the UK I would compare August complaint performance with the complaint levels for August in the previous year.<br />
Try out a sample annual analyser for free by clicking on the link below:<br />
<a href="http://iso9001manual.com/analyser.php">http://iso9001manual.com/analyser.php</a></p>
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