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	<title>ISO 9001 Quality Manuals &#187; System Documentation</title>
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	<description>Organisational improvements from our quality management systems.</description>
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		<title>ISO 22000 Food Safety Management System Documentation Requirements</title>
		<link>http://9001manual.com/blog/81/iso-22000-food-safety-management-system-documentation-requirements/</link>
		<comments>http://9001manual.com/blog/81/iso-22000-food-safety-management-system-documentation-requirements/#comments</comments>
		<pubDate>Sun, 13 Sep 2009 08:14:23 +0000</pubDate>
		<dc:creator>Tony</dc:creator>
				<category><![CDATA[Food Safety Management System]]></category>
		<category><![CDATA[ISO 22000]]></category>
		<category><![CDATA[Food Safety]]></category>
		<category><![CDATA[ISO 22000 Certification]]></category>
		<category><![CDATA[Iso Certification]]></category>
		<category><![CDATA[Quality Manuals]]></category>
		<category><![CDATA[System Documentation]]></category>

		<guid isPermaLink="false">http://9001manual.com/blog/?p=81</guid>
		<description><![CDATA[ISO 22000 states that an organisation requires the documents necessary to ensure the effective development, implementation and updating of the food safety management system.
There are specific references in the standard where it prescribes that the food safety management system will need to have documents. The following is a list of the documents required:
1 Food Safety Policy
2 Food [...]]]></description>
			<content:encoded><![CDATA[<p>ISO 22000 states that an organisation requires the documents necessary to ensure the effective development, implementation and updating of the <a title="ISO 22000 Compliant Food Safety Management System" href="http://9001manual.com/totalfoodpackage.php">food safety management system</a>.</p>
<p>There are specific references in the standard where it prescribes that the food safety management system will need to have documents. The following is a list of the documents required:</p>
<p>1 Food Safety Policy<br />
2 Food Safety Objectives<br />
3 Identification and Control of Outsourced Processes<br />
4 Document control<br />
5 Record control<br />
6 Documents that specify how prerequisite programme activities are managed<br />
7 Information required to conduct the hazard analysis<br />
8 Descriptions of raw materials to the extent needed to conduct the hazard analysis<br />
9 Descriptions of Ingredients to the extent needed to conduct the hazard analysis<br />
10 Descriptions of product-contact materials to the extent needed to conduct the hazard analysis<br />
11 The characteristics of end products<br />
12 Descriptions of the intended use to the extent needed to conduct the hazard analysis<br />
13 Descriptions of the reasonably expected handling of the end product to the extent needed to conduct the hazard analysis<br />
14 Descriptions of any possible unintended but reasonably expected mishandling and misuse of the end product to the extent needed to conduct the hazard analysis<br />
15 Descriptions of the methodology and parameters used for the categorization of control measures as belonging to the <a title="HACCP Manual" href="http://9001manual.com/haccpmanual.php">HACCP plan</a> or Operational prerequisite programmes<br />
16 The food safety hazard or hazards to be controlled by each operational prerequisite programme<br />
17 The food safety hazard or hazards to be controlled by each operational prerequisite programme<br />
18 The control measures used by each operational prerequisite programme<br />
19 The monitoring procedures used in each operational prerequisite programme<br />
20 The corrections and corrective actions for each operational prerequisite programme<br />
21 The responsibilities and authorities for each operational prerequisite programme<br />
22 Records for each operational prerequisite programme<br />
23 The HACCP plan and identified critical control points (CCPs)<br />
24 The food safety hazards to be controlled at each critical control point<br />
25 The control measures used at each critical control point<br />
26 The monitoring procedures used at each critical control point<br />
27 The critical limits applied at each critical control point<br />
28 The rationale for the chosen critical limits<br />
29 The corrections and corrective action to be taken if critical limits are exceeded for each critical control point<br />
30 The responsibilities and authorities for each aspect of the critical control point<br />
31 Critical control point monitoring records<br />
32 Procedures for the handling of potentially unsafe products, including the controls, methods and authorization levels.<br />
33 Procedures for withdrawing products including notification to relevant interested parties, handling of withdrawn products as well as affected products in stock and the sequence of actions to be taken.<br />
34 Procedure for Corrections including the identification and assessment of affected end products<br />
35 Records of the review of corrections carried out<br />
36 Procedure for Corrective Action that specifies the appropriate actions to identify and eliminate the cause of detected nonconformities, to prevent recurrence, and to bring the process or system back into control after nonconformity is encountered.<br />
37 The corrective action procedure must include a review of non-conformances including customer complaints<br />
38 The corrective action procedure must include a review of trends in monitoring results that may indicate development towards loss of control<br />
39 The corrective action procedure must include a review to determine the causes of non-conformances<br />
40 The corrective action procedure must include an evaluation of the need for action to ensure that nonconformities do not recur<br />
41 The corrective action procedure must include a how the actions needed are determined<br />
42 The corrective action procedure must include a how the actions needed are implemented<br />
43 Records of corrective actions<br />
44 Records of the review of corrective actions taken to ensure that they are effective<br />
45 Procedure for Internal Auditing including responsibilities and requirements for planning and conducting audits, for reporting results and maintaining records.<br />
46 Internal Audit records<br />
47 External documents relevant for the food safety activities including statutory, regulatory and customer requirements.</p>
<p>The extent of the <a href="http://9001manual.com/totalfoodpackage.php">food safety management system</a> documentation will differ from one organization to another depending on the size and complexity of the operation and the competence of personnel.</p>
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		<item>
		<title>How to create a Quality Management System</title>
		<link>http://9001manual.com/blog/58/how-to-create-a-quality-management-system/</link>
		<comments>http://9001manual.com/blog/58/how-to-create-a-quality-management-system/#comments</comments>
		<pubDate>Mon, 03 Aug 2009 04:53:08 +0000</pubDate>
		<dc:creator>Tony</dc:creator>
				<category><![CDATA[ISO 9001 Information]]></category>
		<category><![CDATA[Opportunities for Improvement]]></category>
		<category><![CDATA[Quality Management Systems]]></category>
		<category><![CDATA[Iso 9001 Certification]]></category>
		<category><![CDATA[Quality Assurance]]></category>
		<category><![CDATA[Quality Management System]]></category>
		<category><![CDATA[Quality Manuals]]></category>
		<category><![CDATA[System Documentation]]></category>

		<guid isPermaLink="false">http://9001manual.com/blog/?p=58</guid>
		<description><![CDATA[The first step in the process of implementing a quality management system is to communicate with customers and potential customers and determine their expectations and requirements. Once this is completed confirm with the customers to ensure your understanding of their requirements is correct.
Senior management should decide which markets the company quality management system should address [...]]]></description>
			<content:encoded><![CDATA[<p>The first step in the process of implementing a quality management system is to communicate with customers and potential customers and determine their expectations and requirements. Once this is completed confirm with the customers to ensure your understanding of their requirements is correct.</p>
<p>Senior management should decide which markets the company quality management system should address and develop relevant policies.</p>
<p>Based on these policies, management should then establish objectives for the company products, environmental performance, occupational health and safety performance</p>
<p>Example Quality Policy</p>
<p>The company’s quality policy is to provide competitive products and services of the highest standards of performance and reliability, satisfy the needs and expectations of its customers and achieve business success.This level of quality is achieved through adoption of a <a title="Sample Quality Management System" href="http://9001manual.com/iso9001qualitymanual.php">quality management system</a> that reflects the competence of the Company to existing customers, potential customers, and independent authorities.</p>
<p>The next step is to determine the quality management system processes needed for achieving the policies and objectives. The Senior Management Team determines all the quality management system processes needed including Management Team Resources, Training &amp; Competence Product Realization Design and Development Sales, Planning, Measurement, Analysis, Improvement, Suppliers, <br />
Audits, Management System and Customer Service</p>
<p>The Senior Management Team should use flowcharts to support the development of the quality management system process sequences and their interactions.</p>
<p>Senior Management should define individual roles and responsibilities for ensuring the implementation, maintenance and improvement of each quality management system process and its interactions. Establish a Process Management team that has an overview across all the quality management system processes, and which includes representatives (Process Owners) from each of the interacting processes.  </p>
<p>Determine the activities needed to achieve the objectives of the quality management system process. For example Product Realisation may require the following activities:<br />
Planning, Processing, Production, Packing, Final Inspection and Storage</p>
<p>Assess each quality management system process and determine and the most appropriate way of managing them and if they are to be documented. Documentation is to enable the consistent and stable operation of the quality management system processes. Determine which quality management system processes are to be documented, on the basis of the: </p>
<p>- size of your company and your activities<br />
- complexity of the processes and their interactions<br />
- criticality of the process<br />
- availability of competent personnel</p>
<p>Different methods of documentation can be used. Decide which is best to represent and comprehend the quality management system process. Suitable documents include graphical representations, written instructions, checklists, flow charts, visual media and electronic methods</p>
<p>Determine the resources including Human resources, Infrastructure, Work environment, Information, Natural resources, Materials and Financial resources that are needed for the effective operation of each quality management system process.</p>
<p>For example for product realization resources required may be:<br />
Human resources &#8211; Production Staff, Training &amp; Competence<br />
Infrastructure &#8211; buildings, workspace layout, process equipment, tools, supporting services and information systems<br />
Work environment &#8211; layout of facilities, plant equipment, pest control, waste control, work wear, noise, temperature, humidity, lighting and weather.</p>
<p>Determine where and how monitoring and measuring should be applied both for control and improvement of the quality management system processes.<br />
Develop a project for implementation that includes Communication, Awareness, Training, Change management, Management involvement, Review activities</p>
<p>Implement the quality management system processes and their activities as planned.</p>
<p>Measure or monitor to determine the effectiveness and efficiency of the quality management system process, taking into account such factors as Conformity with requirements, Customer satisfaction, Supplier performance, On time delivery, Waste, Process costs, Incident frequency, determine the need to record results</p>
<p>For example measurement criteria for measurement of customer satisfaction could be Complaint levels, % on time Deliveries, % Order Completion</p>
<p>Regularly analyze and evaluate quality management system information obtained from monitoring and measuring data in order to check your performance. Management Review is an ideal tool for this. </p>
<p>Key Areas for Business and quality management system improvement should be identified during Management Review and could include: Complaint Levels, Production Efficiency, Process Simplification, Waste Reduction, Delivery Performance and Order Lead Time</p>
<p>Our <a title="Small Business Quality Management System" href="http://9001manual.com/smallbusinessmanual.php">Small Business ISO 9001 Manual </a>contains the basic requirements of a quality management system and comes with implementation guides and <a title="ISO 9001 QMS implementation checklist" href="http://9001manual.com/dlz/ISO9001%20Quality%20Manual%20Implementation%20Checklist.pdf">implementation checklists</a>.</p>
]]></content:encoded>
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		</item>
		<item>
		<title>Drowning in a Sea of Quality Management System Paperwork &#8211; ISO 9001 Certification my first experience</title>
		<link>http://9001manual.com/blog/4/first-post/</link>
		<comments>http://9001manual.com/blog/4/first-post/#comments</comments>
		<pubDate>Thu, 30 Apr 2009 13:45:02 +0000</pubDate>
		<dc:creator>Tony</dc:creator>
				<category><![CDATA[Quality Management Systems]]></category>
		<category><![CDATA[Iso 9001 Certification]]></category>
		<category><![CDATA[Iso Certification]]></category>
		<category><![CDATA[Quality Management System]]></category>
		<category><![CDATA[Quality Manuals]]></category>
		<category><![CDATA[Surveillance]]></category>
		<category><![CDATA[System Documentation]]></category>

		<guid isPermaLink="false">http://iso9001manual.com/blog/?p=3</guid>
		<description><![CDATA[


It was my first day in my new role and I was shown to the Technical Manager’s office. “Oh, there seems to be a lot of quality manuals in here” I said. “Yes” the Technical Secretary said, “That’s our Quality Management System, ISO 9001 certification has created a monster”
I spent several hours, no days or [...]]]></description>
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<div class="MsoNormal" style="margin: 0cm 0cm 10pt;"></div>
<p><span></p>
<p class="MsoNormal" style="margin: 0cm 0cm 10pt;"><span>It was my first day in my new role and I was shown to the Technical Manager’s office. “Oh, there seems to be a lot of quality manuals in here” I said. “Yes” the Technical Secretary said, “That’s our Quality Management System, ISO 9001 certification has created a monster”</span></p>
<p class="MsoNormal" style="margin: 0cm 0cm 10pt;"><span>I spent several hours, no days or even maybe weeks looking through my new library, the Quality Management System consisted of Policies, a Quality Manual, Production Procedures, Laboratory Manual, Laboratory Procedures, Process Specifications, and Testing Schedules etc.</span></p>
<p class="MsoNormal" style="margin: 0cm 0cm 10pt;"><span>The Quality Management System was fairly standard, however, every single document used a thousand words when one would suffice. I was in big trouble, there was no way I was going to be able to manage all this paperwork and maintain our ISO 9001 certification, so we had major work to do and hopefully would save a rain forest in the process!</span></p>
<p class="MsoNormal" style="margin: 0cm 0cm 10pt;"><span>The Quality Management System contained a Process Specification for every single one of our 200 products and each one was 90 pages long! So by my maths the manual contained 18,000 pages! I was ruthless and condensed the Process Specifications to a one page quality process summary. As you can imagine on the next ISO 9001 surveillance visit I was more than a bit apprehensive! The Lead Assessor was almost as relieved as I was. Here in plain and simple English or with a flow diagram we had outlined exactly what we did. It was simple it was basic but it reflected what we did, how we did it and the control points in our process.” I can confidently say you have made your quality management system significantly more efficient” said the Lead Assessor.</span></p>
<p class="MsoNormal" style="margin: 0cm 0cm 10pt;"><span>Flushed with the positive review from our Lead Assessor, I continued my war on paper and condensed our quality management system documentation. It was a case of keep it simple, document what you do, don’t document something just for the sake of trying to create paperwork.</span></p>
<p class="MsoNormal" style="margin: 0cm 0cm 10pt;"><span>As a department we were able to free up time and resource to concentrate on improving our quality management system effectiveness and efficiency. This is turn was reflected in other departments in the factory. We were able to extend the scope of our ISO 9001 certification to a new production facility with relative ease. That was in 1994 and now the ISO 9001:2008 standard is far more practical and user friendly, it generates a focus and disciplines that are invaluable to any business. The standard is a quality management system tool that is now my friend rather than my enemy.</span></p>
<p> </p>
<p></span></p>
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